ABB enhances loading and discharge operations at Rio Grande container terminal
Brazilian maritime logistics operator, Wilson Sons, has selected
ABB’s Optical Character Recognition (OCR) system and QuayPro module to be
employed at the Rio Grande container terminal.

ABB’s OCR system will be utilised for the ship-to-shore (STS) gantry cranes
at the terminal, and the QuayPro module will be used to digitalise container
stowage confirmation processes.
The OCR system automates the process of capturing data as containers are
loaded and discharged by STS cranes.
Using ABB’s advanced AI imaging technology, the system captures container
numbers, ISO codes, door orientation, bolt seal presence and hazardous material
labels, as well as recording images for damage inspection purposes.
The module determines the actual stowage position of containers during
vessel loading operations, providing input to the terminal operating system to
create an accurate outbound BAPLIE (bayplan/stowage plan occupied and empty
locations message) file, in addition to confirming the accuracy of inbound stow
positions.
Any deviation from the load or discharge plan is reported in real time,
meanwhile crane drivers receive audiovisual work instructions, enabling the
terminal to adapt to dynamic variations.
Adding the OCR system with QuayPro to the existing gate system supports the
terminal’s vision to automate and digitalise its processes.
The combination of ABB’s OCR system and the QuayPro module makes it
possible to streamline the stowage confirmation process and thus increase
operational productivity.
“This partnership means one more step towards our commitment to achieve
even more efficient and sustainable operations through technology and process
automation,” said Paulo Bertinetti, Executive Director of the Rio Grande
container terminal.
The company has been using ABB’s automated gate systems both at its Rio
Grande and Salvador container terminals since 2013.
“ABB Crane OCR gives us an efficiency edge while the ability to streamline
the stowage process automatically represents a productivity differentiator,”
said Giovanni Phonlor, Operations Director of the Rio Grande container
terminal.
“Minimising the risk of error on data entry means more efficient
operations,” Phonlor added.
The operational solution includes ABB MatchMaker which identifies the
terminal trucks, allowing for the automated handoff between crane and terminal
vehicles.
In July 2021, ABB deployed a new online platform using cloud-based
analytics and data visualisation to optimise ship performance.
In August 2021, Wilson Sons incorporated the IMO TIER III standard in the
company’s four tugboats.
